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  • What a badly written article, wrongly explaining both the diff and the CV joint. That's not what they do or how they work.

    • Yeah, skimmed and saw one of his other articles praising the cybertruck and realized this likely wasn't a source worth absorbing.

  • From a mechanical standpoint, the new bearing saves a nearly negligible amount of space. Splitting the motor up and moving it to the notoriously wasted wheel well space is what clears up the center of the frame. Still very cool. It's basically a single output differential, which is already quite compact. No need to split the rotation for turning since the wheels rotation will no longer be mechanically linked.

  • Setting aside all of the already observed questions in the comments already about mechanical viability, i.e. how this assemblage is supposed to steer. The elephant in the room is whether or not this is equivalently economical to produce compared to an axle with a CV joint in it, and/or if it will acceptably reliable for roadgoing vehicle use, what with having a shitload more moving parts in there.

    The animation shows the geartrain assembly in an open faced housing, which if that's how it's ultimately designed is going to mean that there is now no way to keep the gears in a bath of oil or transmission fluid like is presently done in traditional transmissions and differentials. And yes, even in CV joints which are packed with grease inside their rubber sealing boots. I'll let you in on a big automotive industry secret: There's a reason current transmissions and other geartrain devices are kept suspended in oil all the time. A big one. One that has to do with your transmission not glowing red hot by the time you make it to your destination, or converting itself into glitter within the first mile.

    Even setting aside lubrication concerns -- Maybe the thing is chock-a-block full of sealed ballraces or something, for all I know -- the big open slot they depict for the axle to move up and down in is just begging for a stone, a stick, a stray bolt, or any other show-stopping piece of debris from getting in there and causing you to have a very expensive day. Ditto with the gap around the edge of the sun gear, which is going to need a bitchin' huge mechanical seal on it at the minimum. If the solution is perhaps to put some kind of rubber boot over the opening that moves with the axle, it's going to have to be ridiculously flexible and remain so even throughout all kinds of temperatures and operating environments. Cars, you know, being devices quite infamous for being operated outdoors in the weather and all.

    I mean, I can't imagine Hyundai's engineers haven't thought of this. But I wonder if this is one of those works-in-the-lab-and-test-track things, and they're expecting someone else to figure out the viability challenges.

    • I guess this design would require a few seals to keep the mechanism bathed in oil and keep foreign contaminants out.

      Is there enough oil volume to keep the mechanism cool at highway speeds?

      And how do those tiny gears hold up to the loading? They seem a lot smaller than an equivalent pinion gear in a solid axle, for example And they were rather vague on their stress testing. Seemed like a bit like hand waving and "trust us bro".

  • I know Hyundai is Korean and all, but this presentation style where the host pretends to be demonstrating a product "uh, wait a second . . . what if we" and is speaking almost like it's a personal conversation between the two of you is giving me huge Nintendo Direct vibes when they demonstrate unreleased games and play them for you.

    Is this a common sort of business/sales presentation method in SEA?

  • Fascinating, but in the video they very quickly swipe off-screen that the top speed their new system was able to achieve was 120 kph / ~75 mph.

    I imagine something like this would have to be limited to vehicles that never need to approach speeds above that on a highway, so maybe busses or indoor shipping & receiving vehicles.

  • That's neat, I'm looking forward to electric vehicles with the sort of modularity and space they are envisioning due to the extra space.

  • There's 2 significant inaccuracies in the article and 1 large oversight in the official video.

    1. Differentials are not one wheel drive. They can seem to drive only one wheel when spinning the wheels as one let's loose and the other stays still, but it's not driving one wheel. It's still driving both. The problem is the free wheel is spinning at twice the speed indicated on the speedometer and the other is at 0. The driveshaft puts in a certain number of turns, the wheels, together, must add up to an equal output (multiplied by the gear ratio). If the car is going straight with full traction, then they turn the same. If you floor it in snow, one is probably spinning 40% over it's share and the other 40% under. This is not unique to rwd either as fwd cars still very much have a functioning differential. To throw some numbers at it to help clarify the function, let's say the engine is asking the wheels to spin at 30rpm each in a straight line. In a left turn, the right wheel travels further and needs to spin at 35rpm while the inner spins at 25rpm. It still adds up to 60rpm, same as a straight line. Mash it in the snow and it might be 60rpm in the left and 0nin the right or 0 in the left and 60 in the left. It could be 5/55, 40/20, or any other combo as long as it totals 60.

    PS: differentials are irrelevant when the wheels aren't connected to each other. Individual-motor wheels, as shown in the video, don't need a diff. The non-drive wheels in a 2-wheel drive vehicle do not have a differential on the non-drive axle.

    1. Cv joints are not specific to fwd as nearly all modern rwd cars with independent rear suspensions have CV joints. I don't know of any trucks still using U-joints either since big trucks are solid axle. Cv joints function the same as U joints. The difference is C.V. joints output constant velocity whereas U-joints (what you'll see often under trucks on the driveshaft, two square C shaft ends with an X link between) have lopey output that gets worse with greater deflection angle. If you own a u-joint bit for your socket wrench, I invite you to play with it. Instead of a solid pinned X between the U ends, CVs have free-rolling balls that can roll inboard and outboard to maintain the link between the shaft's cup and the wheel's cone.
    2. The article is inaccurate but the video ignores this part, so I don't fault The writer. The CV joints are said to be a poor design, yet, it ignores the part where the video reinstalls them at 4:20 and 5:10 for the front wheels. This mechanism does not allow angular deflection between the motor and hub, as it's shown, without a CV joint. Lateral displacement, yes, but not angular - as in it can't steer. This may be an overall improvement by reducing how often it needs to bend (only when steering), but it doesn't eliminate it. And even then, the rear suspension is still designed to change camber as it changes ride height. Camber is the angle of the wheel as measured top to bottom, as in what you see from looking at the wheels from the front of the car. It keeps the wheels flat on the ground as you lean the car in a corner. You may see an overloaded car's rear wheels look like /---\ as viewed from the rear or --/ when hanging free on a lift.

    Look, I'm not an engineer at Hyundai (or even a competitor) but this doesn't quite pass the sniff test. Cool idea for sure, but it smells a little like marketing is clamoring for something edgy to display. Even as displayed, the motors and original reduces were already very compact and in close proximity to the wheels compared to a normal engine. The slightly reduced footprint of this uni wheel and slightly increased friction of a bunch of additional gears makes me think this is a fractional improvement in practice rather than a revolutionary improvement.

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