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I'm thinkin about getting one of those ruby nozzles for my printers to basically be able to print anything without ever having to worry about a degrading nozzle. I've seen quite a few videos about it, but I still don't know two things:

  • Given the surrounding material is brass and only the tip being out of ruby, doesn't the filament path where the molten filament gets pushed through still wear out over time (heavily so with CF or GF filament)?

And also

  • How good are the cheaper ones, specifically the "DUROZZLE" one (since that's the one I could find that's 0.6mm and cheap)?
1 comments
  • I haven’t but am interested, so I read some on the prusa forum and other searches as well:

    Tungsten carbide: Mohs' hardness=9.09, thermal conductivity=110 W/m/K, heat capacity (volumetric)=2.9 MJ/kg/m^3

    Crystalline alumina (ruby, sapphire): Mohs' hardness=9, thermal conductivity=30 W/m/K, heat capacity=3 MJ/kg/m^3

    Looks like they're very close to equal in hardness (note there's several ways of measuring this, Mohs' seems reasonable for abrasion resistance), a given sized chunk of each will have basically the same heat capacity, and the thermal conductivity of WC is far better.

    It's the thermal conductivity that helps TC be better than ruby. The problem with printing using the ruby is getting the ruby small enough it doesn't reduce heat flow to a point it won't support reasonable material flow.

    So because the thermal conductivity of Ruby is low you want to reduce its thickness.

    Also it’s my understanding that the upper part of the nozzle is lower pressure and primarily for melting the filament, then the pressure increases as the inner diameter is reduced.

    I’ll also add that some CMM machines have started using silicon nitride for their probe tips instead of the standard ruby or tungsten carbide